EVA foam 65 kg/m3, 5 mm orange - 100x50 cm

Professional EVA foam for durable cosplay armor and props

This high-density EVA foam is an essential material for crafting robust armor, shields, and intricate cosplay accessories. Featuring a density of 65 kg/m³ and a thickness of 5 mm, it strikes the perfect balance between flexibility and structural rigidity. Its low-porosity surface ensures that cosplay projects require minimal primer application, allowing for a smooth and efficient finish on every piece.

Key product features

• Optimal density: The 65 kg/m³ density provides superior mechanical strength, ensuring the material remains tear-resistant during heat forming. This consistent structure prevents excessive absorption of primers and paints.
• Versatile thickness: The 5 mm thickness serves as a standard base for building complex armor sets and weapons. It allows for precise beveling and carving while maintaining excellent structural integrity.
• Vibrant orange color: The uniform orange hue simplifies the process of tracing patterns with markers and spotting fine details. It is an ideal choice for high-visibility fantasy or science-fiction designs.
• Generous sheet size: Each 100x50 cm sheet offers a large working surface, enabling the layout of extensive patterns while minimizing material waste. This size is perfect for creating long, continuous elements.
• Ease of processing: This EVA foam is highly receptive to cutting, sanding with rotary tools, and thermal shaping. It yields clean, smooth edges when paired with sharp cutting tools.

Applications

• Armor and costume components

  The 5 mm thickness and stable structure provide a perfect foundation for chest plates, pauldrons, and greaves. The material retains its molded shape after cooling and effectively absorbs stress during movement, ensuring the costume remains comfortable for extended wear.

• Props and weapon replicas

  The high mechanical stability of this foam grade allows for the creation of durable swords, shields, and fantasy accessories. It works seamlessly with internal structural cores, guaranteeing high safety standards for active LARP events.

• Structural internal support

  These sheets are frequently used as internal reinforcements for complex cosplay builds. The distinct orange color facilitates the planning of structural joints and makes it easier to mount hidden LED lighting installations behind outer layers.

For the best results when bonding this material, use our professional contact adhesives for strong, flexible seams. To achieve perfect curves and advanced thermal shaping, check out our selection of heat guns designed for precision work.