EVA foam 65 kg/m3, 5 mm red - 100x50 cm

Professional 5mm Red EVA Foam for Cosplay Armor and Props

This high-quality 65 kg/m3 density EVA foam is an essential material for every cosplay workshop, offering a perfect balance between flexibility and structural integrity. With a uniform 5mm thickness and a vibrant red finish, it provides a stable base for creating intricate armor pieces, detailed props, and durable weapon cores. Its smooth, fine-cell structure ensures precise thermal forming and clean cuts, making it a reliable choice for ambitious costume projects.

Key features

• Optimal Density (65 kg/m3): This density provides the ideal compromise between flexibility and structural stability. It holds complex shapes effectively after heat forming, ensuring your armor designs remain rigid during conventions or performances.
• Versatile 5mm Thickness: This thickness is the industry standard for main armor panels, gauntlets, and shin guards. It adds significant volume and realistic weight to your costume without becoming overly cumbersome or heavy.
• Thermal Shaping Capabilities: The foam becomes highly pliable when heated with a heat gun, allowing you to create complex curves and organic shapes. Once cooled, it permanently sets into the desired form while maintaining its surface integrity.
• Convenient Format (100x50 cm): The large sheet size allows for efficient layout of templates, minimizing waste and the need for joining multiple sections. It is perfectly sized for both larger armor components and smaller intricate details.
• Superior Workability: The fine-cell structure ensures a smooth surface that can be easily sanded and dremeled. It cuts cleanly with precision blades without tearing, allowing for crisp edges and professional finishes on all your cosplay builds.

Project applications

• Cosplay Armor Construction

  The 5mm thickness serves as a robust structural foundation for breastplates, pauldrons, and leg armor. The red color provides an excellent base tone, often requiring fewer layers of acrylic paint for a professional, opaque finish.

• Prop and Weapon Fabrication

  Create durable swords, shields, or sci-fi gadgets by layering the foam over rigid internal cores. The material remains resilient to impact, preventing cracking during transportation or active use on stage.

• Detailed Surface Ornamentation

  Use the sheet to cut intricate patterns, raised details, or mechanical trim for your character designs. The material is perfect for beveled edges and layered designs that add depth and dimension to high-fidelity costumes.

For clean and durable assembly, combine this foam with a professional contact adhesive to ensure long-lasting seams. Before painting, we recommend refining your edges with a mini rotary tool to achieve a smooth, professional aesthetic across your entire costume.