EVA foam 65 kg/m3, 5 mm black - 100x50 cm

Professional EVA Foam for Cosplay Armour and Props

This high-density EVA foam is an essential material for creators building durable cosplay costumes, detailed armour, and functional props. With a density of 65 kg/m3, it provides an ideal balance between flexibility and structural rigidity, ensuring that your creations maintain their shape while remaining comfortable to wear. This versatile sheet is designed to meet the high demands of professional prop-making and hobbyist projects alike.

Key Product Features

• Optimal Density: The 65 kg/m3 density ensures superior durability and resistance to deformation, making it perfect for pieces subjected to frequent use. It strikes the perfect balance, offering enough firmness for structural integrity while remaining soft enough for comfortable movement.
• Perfect Thickness: The 5 mm thickness is widely considered the industry standard for constructing base layers of armour and medium-sized detailing. It holds intricate shapes exceptionally well after heat forming and allows for precise carving and engraving.
• Professional Finish: Featuring a neutral black colour, this foam serves as an excellent base for various paint types, ensuring uniform coverage. The smooth, closed-cell surface is easy to sand, helping you achieve professional, clean edges on every project.
• Convenient Format: The 100x50 cm sheet size allows for cutting large patterns and long sections without the need for unnecessary seams. This reduces material waste and streamlines the workflow for complex, large-scale costume elements.
• Ease of Processing: This material is incredibly easy to work with using standard shop tools, including heat guns, hobby knives, and rotary sanders. It becomes highly pliable when heated, enabling the creation of complex 3D shapes and curved surfaces.

Common Applications

• Cosplay Armour Fabrication

  This 5 mm foam is the perfect choice for building shoulder pauldrons, greaves, and chest plates. Its structural strength allows it to mimic the look of metal or leather while remaining lightweight and flexible for long-term wear during conventions.

• Detailed Prop Construction

  The consistent density makes it ideal for crafting sword hilts, shields, and sci-fi blasters. You can easily carve battle damage, runic details, or mechanical textures into the surface, which will remain crisp and clear after painting.

• Layering and Detailing

  Thanks to its uniform composition, this sheet is perfect for creating raised surface details and geometry. It can be easily layered or combined with thinner materials to add depth and complexity to your cosplay projects.

To achieve the best results, we recommend using high-quality contact adhesives for strong, flexible bonds. For a clean finish, browse our wide selection of tools and sanding supplies to refine your master-quality props.