EVA foam 65 kg/m3, 5 mm black - 200x100 cm

Professional EVA foam for advanced cosplay crafting

This high-density EVA foam is a foundational material for building durable, professional-grade cosplay armor and intricate costume components. With a precise density of 65 kg/m3, it provides the structural integrity required for detailed armor builds while remaining flexible enough for comfortable wear. It serves as an excellent base for various fantasy and sci-fi projects, ensuring a smooth, consistent surface for paint and detailing.

Key features

• High density: The 65 kg/m3 rating ensures this EVA foam is significantly more resilient than standard versions, allowing it to hold complex shapes and withstand mechanical stress during long-term use.
• Optimal thickness: The 5 mm profile strikes a perfect balance between sturdiness for structural parts and sufficient flexibility for comfortable movement in a cosplay costume.
• Large format: The expansive 200x100 cm sheet size minimizes the number of seams needed when cutting out large armor pieces, facilitating a cleaner and more professional final look.
• Easy processing: This material is engineered for precision, allowing for smooth cuts with a sharp blade, easy sanding with abrasive materials, and excellent heat-forming results with a standard heat gun.
• Versatile surface: The deep black, uniform color provides a reliable base for primers and paints, ensuring high-quality adhesion and professional finish for all cosplay projects.

Use cases

• Armor and pancer construction

  This material is a standard choice for creating sturdy chest plates, bracers, and greaves. Its density allows for clean edge work and sanding, resulting in realistic metallic or leather-like textures after proper sealing.

• LARP gear production

  Due to its high elasticity and resilience, the foam is ideal for creating safe, durable equipment for LARP events. It is dense enough to hold the structural form of blades and shields while maintaining safety during contact.

• Intricate detailing and layering

  The 5 mm thickness is perfectly suited for decorative elements, such as engraved patterns or layered armor details. It is easy to cut and bond, enabling the creation of complex 3D depth and texture in any costume.

To achieve the best results, ensure your assembly process includes professional contact adhesives for long-lasting bonds. Explore our full range of precision knives to achieve crisp edges on all your foam components.